Chapter 4: Housing / Sustainable Society Prout Village Third Edition

 

○Housing Design

Many Japanese houses have low insulation performance, so no matter how much heating is used in winter, heat is lost, and condensation forms on the windows. Continuing heating under these conditions results in wasted electricity. Therefore, insulation materials are used to eliminate areas where heat escapes. By adding double glazing and 24-hour mechanical ventilation, it becomes possible to use heating and cooling 24 hours a day throughout summer and winter while keeping electricity consumption low.

Also, concrete used in buildings, apartments, and houses emits a large amount of carbon dioxide during its manufacturing process, significantly impacting global warming. Hence, it is necessary to reduce its usage. Considering these issues, as well as urgent responses to poverty and refugee problems where adequate housing is unavailable, and thinking about sustainable housing worldwide that can be started even now, the basic materials become early-growing paulownia, bamboo, straw, earth, clay, stone, lime, and water.

Straw is made by drying the stems of rice or wheat. Rice is widely cultivated across Asia, from Japan to India. Wheat is grown worldwide, including Africa, Europe, Asia, Russia, Australia, Canada, and Argentina. Therefore, straw can be obtained almost anywhere. Bundled straw blocks about 50 cm wide are used as insulation material, stacked between the pillars of a house. Earth is then plastered on both the inside and outside of these straw walls to create earthen walls. Such houses are called straw bale houses. The bales are produced by a farming machine called a baler, which compresses hay or straw into block shapes.

Furthermore, construction methods like cob and adobe, which mix sand, clay, straw, and water to make earthen or brick walls, have been seen on all continents since ancient times. When fibrous materials such as straw are mixed in, the long, thin straw strands connect the earth particles, increasing the tensile strength of the cob. Because these earthen walls weaken when exposed to wind and rain, an outer layer of plaster such as lime mixed with oil is applied to improve water resistance and durability.

The interior earthen walls also store heat from sunlight in winter. This allows warmth to persist even after the sun has set.

Heat storage differences by wall thickness

Wall Thickness

Approximate Heat Release Duration

Notes

5 cm

About 2–3 hours

Heat storage is shallow; effect is short

10 cm

4–6 hours

Lasts from sunset until before midnight

20–30 cm

6–10 hours

Keeps warm until late at night; insulation effect increases


To maximize heat release during the night, the following elements are important:

・The interior wall surface is ideally left as bare earth (or a material with higher heat absorption than lime plaster).
・Warm air outlets are installed close to the walls to evenly warm the entire wall surface.
・High-insulation windows and fittings are used to prevent outside air intrusion.


Prout Village Housing Design

Category

Item

Content

Design Policy

Sustainability

Housing centered on renewable plant materials and local resources, following natural cycles


Environmental Consideration

Reducing CO₂ emissions by minimizing concrete use and employing biodegradable materials


Global Applicability

Adoption of traditional construction methods used since ancient times on each continent (e.g., straw bale, cob)

Main Materials

Early-growing Paulownia

Used for pillars and furniture. Can be harvested every 5 years. Adaptable worldwide in warm climates


Straw (Straw Bale)

Harvestable worldwide. Used as insulation and wall material. Thermal conductivity 0.05–0.09 W/(m·K)


Earth & Clay

For earthen walls and bricks. Used in adobe and cob construction. Requires protection from drying and rain


Stone & Foundation Stones

Used for stone foundation structures. Helps disperse earthquake energy


Lime & Water

Used for plaster, wall coatings, and reinforcement materials. Materials that return naturally to the earth

Construction Techniques

Straw Bale

Straw compressed into 50 cm thick blocks and stacked between pillars. Earth walls formed on the exterior


Cob & Adobe

Earth, straw, and water mixed and kneaded to form thick earthen walls with strength and fire resistance


Bamboo Laths + Earth Plaster

Used for interior partitions. Traditional Japanese technique


Thatched Roof

A traditional roofing method in which thatch materials such as miscanthus (Japanese pampas grass) and reeds are bundled thickly and laid at a steep pitch.

It provides high thermal insulation and humidity regulation, with the roofing material itself functioning as the insulation layer.

Wall Thickness

Interior Earthen Walls

Target thickness: 20–30 cm

Thermal Insulation Performance Comparison

① Glass Wool

Approx. 0.016 W/(m·K) (highest insulation)


② Straw

Approx. 0.05–0.09 W/(m·K)


③ Thatch

Approx. 0.041 W/(m·K); hay approx. 0.037 W/(m·K)


④ Earthen Wall

Approx. 0.5–0.8 W/(m·K)


⑤ Wood

Approx. 0.1–0.2 W/(m·K)


⑥ Concrete

Approx. 1.7–2.3 W/(m·K) (low insulation)

Moisture and Rain Countermeasures

Roof Design

Eaves and drip edges extended sufficiently to block rainwater


Foundation Height

Raised to prevent splashback onto walls


Ground Moisture Barrier

Ensures ventilation and insulation layers between ground and structure


Ventilation Method

Air layers inside walls to release condensation and moisture

Foundation Structure

Stone Foundation (Primary Choice)

Pillars placed on foundation stones. Structure disperses earthquake energy and is reusable


Concrete Foundation (Alternative)

Limited use as needed. Policy to minimize usage


Since the supply of straw is limited, the following materials can also be considered as insulation alternatives:


⚫︎Miscanthus and reeds: Can be used as alternatives to straw, either bundled or compressed, for thermal insulation and cavity infill

⚫︎Wood chips, bamboo chips: Can be compressed into panels or wall materials

⚫︎Paper, cardboard (cellulose): Can be shredded and compressed into lightweight insulation

⚫︎Soil/clay mixed with organic matter (straw, grass): Hybrid material combining heat storage and insulation


If there is a sudden influx of settlers and it takes time to procure insulation materials, houses can be completed with adobe walls first and made habitable. Later, once insulation materials become available, they can be applied to the exterior to complete the construction. Therefore, the design should allow for future expansion.



○Household Wastewater

The main wastewater from a household comes from the washing machine, kitchen, washbasin, bathroom, and toilet. To process these collectively, a flush-type bio-toilet is used. This system directs household wastewater into a fermentation tank where microorganisms purify the water to a potable level. These microorganisms decompose human waste as well as toilet paper. The water used for flushing is rainwater collected in a tank. The facility avoids petroleum-based piping materials, instead using ceramic pipes fired at temperatures above 1000°C made from clay. With this setup, all household wastewater is processed together, eliminating the need for sewer systems, and the purified water is returned directly to farmland.


○Tooth Brushing

Brushing teeth begins with cleaning between teeth using dental floss. Then, gargle with hypochlorous acid water to sterilize and prevent infection, brush teeth using natural mineral toothpaste, and finally rinse lightly again with hypochlorous acid water. Hypochlorous acid water is harmless to the human body and is simply made by passing electricity through saline solution.

Hypochlorous Acid Water (HOCl)

Item

Content

Main Component

Hypochlorous acid (HOCl)

Raw Materials

Salt (NaCl), water (pure or purified), electricity

Manufacturing

Electrolysis of saline solution to produce hypochlorous acid

Sterilizing Effect

Strong bactericidal and disinfectant effect (effective against bacteria, viruses, mold)

Safety

Low irritation, relatively safe for humans and the environment

Applications

Oral care, wound disinfection, food washing, household disinfection, agriculture, and more

Storage Period

From several hours up to several days (depending on storage conditions)

Cautions

Sensitive to direct sunlight and high temperatures; effectiveness decreases over time


Natural Mineral Toothpaste Ingredients

Ingredient

Role / Characteristics

Self-supply Method / Points

Charcoal Powder (Bamboo Charcoal, Wood Charcoal)

Physical abrasion + antibacterial and deodorizing effects

Carbonize bamboo or wood and pulverize. Adjust particle size finely to avoid damaging teeth.

Shell Powder (Clams, Oysters, Corbicula, etc.)

High-purity calcium carbonate source, supports tooth remineralization

Collected at seashores or preserved and reused inland. Pulverized for use.

Natural Herb Oils (Tea Tree, Clove, Mint, etc.)

Antibacterial, anti-inflammatory, prevents bad breath

Cultivate herbs, extract by distillation or pressing. Effective in small amounts.

Mineral Water or Plant Oil

Base medium for the paste (binder)

Use well water, spring water, or plant oils such as sesame oil, rapeseed oil, etc.


Rare Metal-Free Electric Toothbrush

While manual toothbrushes are good, using an electric toothbrush helps prevent cavities more effectively.

Element

Content

Motor

Iron core with copper wire winding, ferrite magnet, brush type

Battery

Magnesium-air battery (replaceable or refillable with water)

Brush Head

Animal hair or hemp fiber + bamboo or wooden handle

Case

Wooden, bamboo tube, or cellulose resin body

Control

Switch-operated single mode, or lever-actuated operation is acceptable

In a monetary society, it is recommended to visit the dentist every three months for regular checkups and tartar removal. In Prout Village, to reduce the burden on medical care, each household practices early tartar removal from a young age. Dentists are consulted only for hard and stubborn tartar.


○Soap

Natural-origin soaps are also produced.


Vegetable-based Soap

Item

Soapwort (Saponaria)

Soap Nuts (Sapindus fruit)

Main Component

Natural saponins (mainly in roots)

Natural saponins (mainly in fruits)

Growing Region

Temperate to cold regions (including Japan)

Tropical to subtropical (mainly India, Southeast Asia)

Ease of Cultivation

Relatively easy, perennial plant

Possible in warm regions, difficult in mainland Japan

Dishwashing

Usable (mild foam, gentle)

Usable (moderate foam and cleaning power)

Laundry Washing

Usable (gentle cleaning, fabric-friendly)

Usable (effective cleaning, eco-friendly)

Body Use (Body Soap)

Usable (low irritation, suitable for sensitive skin)

Usable (low irritation, preferred by naturals)

Hair Use (Shampoo)

Usable (low foam, gentle but requires rinse)

Usable (natural saponins gentle to scalp)

Cleaning Power

Medium

Medium to strong

Usage Method

Boil roots to make natural cleaning liquid

Boil fruits or put in cloth bag to make cleaning water

Environmental Load

Low

Low


Wood Ash Soap

Item

Content

Name

Wood Ash Soap (using Early-Growing Paulownia ash)

Raw Materials

Waste cooking oils, vegetable oils, etc. + lye (water solution) made from Paulownia wood ash

Alkali Source

Lye from Early-Growing Paulownia ash (alkaline water, pH approx. 10–12)

Cleaning Power

Medium to high (Paulownia ash alkali stronger than general wood ash)

Usage

Dishwashing, handwashing, laundry, light oil stain removal. Adjust formula to use for body and hair washing.

Production Tips

Concentrate Paulownia lye, slowly mix with oils over low heat to saponify. Heat control and mixing method affect quality.

Sustainability

Excellent (Paulownia grows fast, produces high-quality ash as broadleaf tree, also good as fuel and resource)

Environmental Load

Nearly zero. No chemicals or rare metals used. Fits sustainable circular living with no waste.

Finish Characteristics

Light beige to gray color. Moderate foam but sufficient cleaning power. Long-lasting if kept dry.

Cautions

Lye concentration must be controlled. Too weak lowers cleaning, too strong may irritate skin.


○Compost

Regarding waste processing, in a self-sufficient society like Prout Village, there are no supermarkets or convenience stores, so there is no waste from non-biodegradable containers or packaging such as plastic bags, PET bottles, cans, or glass bottles. In other words, the remaining waste consists only of kitchen scraps and biodegradable containers. Therefore, Prout Village uses compost. This operates on the same principle of “decomposition and composting of organic matter by microorganisms.”

Item

Compost

Main Targets

Kitchen scraps, food residues, fallen leaves from gardens, etc.

Processing Location

Compost containers in gardens or facilities

Separation

None

Operation Frequency

Regular stirring, moisture adjustment, and temperature control required

Hygiene Management

Prevention of putrid odors and pests; appropriate management necessary

Water Usage

Almost none

Additional Notes

Microorganisms promote organic matter decomposition


○Small Washing Machines and Washing Facilities

Disposable diapers for infants and nursing care are made by cutting down forests. Burning used wet diapers requires stronger firepower, which emits more CO₂. Therefore, cloth diapers are the first choice. Using chemical fiber diapers can cause itching, so natural materials are used. Since infants, elderly people, and care recipients come and go in every residence, all houses are equipped with small washing machines and washing areas for cloth diapers.


○Rules for Housing Construction

Overall
・Designed so residents can assemble by hand
・Basic housing shape is circular and two-story
・In Japan, housing plots about 16m diameter, house diameter about 12m
・Housing for multi-generational families (6 people), elderly-use homes, single/shared houses (6–8 people)
・Elderly homes assume mobility impairments, wheelchair users, bedridden residents
・Structure should be beautiful and artistic to influence residents’ inner peace
・Windows and doors corners are rounded as a basic rule
・Around houses install solar water heaters, thermal storage tanks (heating), hot water tanks, water supply tanks, chilled water tanks (cooling, secondary option)
・Solar water heaters installed as carport roofs
・Build on stable ground, not soft or weak

Materials
・Primary materials: early-maturing paulownia (Sosei-giri), bamboo, straw (wara), soil, clay, stone, lime (used sparingly), water
・Stone-post foundation (Ishibadate) is first choice
・Concrete basically not used but exceptions exist

Overall Construction
・Use roofs that reliably handle rainwater with appropriately sized eaves and window drip edges to protect walls
・Raise foundation to protect walls from rainwater splashes from ground
・Prevent ground moisture from entering walls
・Exterior insulation for high airtightness and thermal insulation
・Double or triple glazed windows
・Mold-resistant construction
・Window placement avoids interiors visible from neighbors
・Soundproof all rooms
・Stairs, doors, hallways wide enough for large items like grand pianos
・Power sources include magnesium batteries, tidal power, small/micro hydropower, small/medium wind power, plant power, sand batteries, solar water heaters, solar thermal panels depending on conditions
・Use compost for kitchen waste
・Large drains in bath, washroom, kitchen to prevent clogging
・Provide washing places near bath for cloth diapers and elderly/infants after excretion with clog-resistant drainage
・Windows, doors, insulation, wiring, paint made from naturally degradable materials

Natural Disaster Measures
・Prevent underfloor and 1m above ground flooding from heavy rain
・Durable against Nankai Trough earthquake shaking
・Furniture, interior, lighting designed for major earthquakes
・Minimum 4m distance between houses
・Salt damage countermeasures for outdoor equipment near sea
・Power system can receive electricity via underground cables from other regions in case volcanic ash clouds block sunlight
・Roof designed for easy volcanic ash removal
・Roof designed for manual snow removal safely for elderly or electric heating snow melting system considered
・Confirm resistance to tornado/hurricane wind forces with anti-flying measures
・Confirm strength against fallen trees in typhoons
・No falling/flying objects during typhoons
・Lightning protection measures
・Outlet caps on all power sources to prevent fire


○Hemp

Hemp is a sustainable material that requires no rare metals, is strong and versatile, and has a low environmental impact. Therefore, in Prout Village, hemp is utilized in various fields.

Usage Fields

Uses and Characteristics

Examples and Notes

Fibers and Textiles

Strong, breathable, and highly durable natural fibers

Clothing, socks, bags, ropes, fabrics, towels

Woven Goods, Cords, and Threads

Spun as hemp yarn to manufacture fabrics and threads

Toothbrush bristles, dental floss, cords, nets

Paper and Pulp

Hemp pulp is strong and durable

Book paper, packaging paper, paper products

Building Materials

Insulation and reinforcement materials using hemp fibers

Hempcrete (hemp cement), insulation materials

Food and Nutrition

Hemp seeds are high-protein and a source of quality fatty acids

Hemp nuts, hemp oil, hemp protein

Fuel and Energy

Usable as biomass fuel

Biofuel, pellets

Medical and Health

Some hemp components have medical applications, but industrial hemp is different

Limited use in poultices and ointments

Cosmetics

Hemp oil and hemp-derived ingredients used in skincare products

Moisturizing creams, lotions

Household Goods and Tools

Used as materials for daily necessities

Baskets, ropes, mats, brushes, cords

Fiber Reinforcement

Used as reinforcement agents for other materials

Reinforcing fibers in synthetic resins


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