Chapter 2-6 Electronic Devices / Sustainable Society Prout Village Third Edition

 

○Rare Metal-Free Global Transportation Network

Both gasoline cars and electric vehicles use rare metals. Since Prout Village is not a monetary society, there is no concept of “work” as competition for profit with others. Therefore, there is no need for fast transportation. To enable sustainable travel around the world, airplanes and high-speed cars will disappear.


Basic Policy for a Sustainable Global Transportation Network

⚫︎Within each continent, rail networks connect regions and provide large-capacity, efficient land transport.

⚫︎Intercontinental and island travel uses ferries; airplanes and undersea tunnels are generally not used due to high environmental impact.

⚫︎Ferries are designed and operated sustainably, prioritizing a multi-stage route system that ensures safety by stopping at small islands instead of long direct crossings.

⚫︎Relay points, supply stations, and emergency shelters are established regionally to enhance route flexibility and operational sustainability.

⚫︎Islands with high isolation that lack nearby relay islands and are difficult to access by ferry are not reachable; residents of such islands are encouraged to migrate to Prout Village. (Examples: Easter Island, St. Helena Island, etc.)



●Rare Metal-Free Electric Vehicles (Maximum Speed 20 km/h)

For travel within a Municipality (1st Community) or nearby Municipalities, electric vehicles (e.g., golf cart size) are used. These can be manufactured using motors without rare metals combined with magnesium batteries. However, “lightness, efficiency, and compactness” are sacrificed. Instead, sustainability, repairability, and local manufacturability improve significantly.


The maximum speed of vehicles within a Municipality (1st Community) is set at 20 km/h, aiming to reduce global traffic fatalities to zero. At 20 km/h, braking distance is short, and collisions typically result in minor impacts that cause no deaths but only fractures or bruises in most cases.

Pedestrian Fatality Rates by Vehicle Speed (Approximate)

Vehicle Speed (km/h)

Pedestrian Fatality Rate (Approximate)

20 km/h

About 1–2% or less

30 km/h

About 5–10%

40 km/h

About 15–30%

50 km/h

About 50%

60 km/h

About 80% or more

Source: Estimates based on statistics from WHO, UK Department for Transport, IIHS (Insurance Institute for Highway Safety, USA), etc.

Design Overview of Rare Metal-Free Electric Vehicles

Item

Adoptable Methods / Materials

Description

Motor

Wound-type induction motor / SR motor

No magnets required. Heavy but durable. Output is sufficient.

Power Source (Battery)

Magnesium battery / Sodium-ion battery

No lithium or cobalt used. Can be manufactured from local resources.

Vehicle Body Material

Wood + recycled iron + biodegradable plastic (for interiors)

Assembly possible with local resources. Simple processing.

Control System (Circuit)

Simple transistor logic circuits

Minimal microcontroller needed if no high functions required, reducing component count.

Tires

Natural rubber + recycled fibers

Biodegradable. Reinforced with recycled fibers. Airless tires also considered.

Wheels / Chassis

Recycled metal or synthetic rubber + wooden housing

Strength ensured while using recyclable materials.

Brakes

Mechanical drum or disc brakes

Avoid electromagnetic brakes to exclude rare metals.

Lighting, etc.

Incandescent lamps

Incandescent lamps instead of LEDs. Balance between brightness and power consumption.

Cooling

Ammonia + water absorption cooling (with cold storage tank)

Powered by solar heat or waste heat. No rare metals needed. Suitable for short-distance travel.

Heating

Hot water storage tank (solar thermal hot water) + auxiliary magnesium battery heater

Heat stored at home supplemented by low-power heater when needed. Local heating focus.


Rare Metal-Free Railway System (Human-Assisted ATO)

In Prout Village, railway operation is conducted using a rare metal-free, driverless ATO system. ATO (Automatic Train Operation) refers to an automatic train control device that manages acceleration, deceleration, and stopping of trains automatically. Although there is no driver, passengers who are residents simply press a departure button to operate the train. Distance and speed are controlled automatically by analog mechanisms. The system is equipped only with obstacle sensors and emergency brakes.

Basic Functions of ATO

Function

Description

Automatic Acceleration

When the departure button is pressed, acceleration starts automatically.

Cruise Control

Maintains a predetermined speed during travel.

Automatic Deceleration

Automatically slows down when approaching stations or curves.

Automatic Stopping

Stops precisely at the designated station position.

Stop Position Control

Aligns the train door with the platform door within several tens of centimeters.


Example of Analog-Based ATO
・Departure button pressed by passenger or station staff

・Timer activates, decelerates and stops after a set time

・Emergency brake activates if obstacle detected

・Manual brake pulling by crew during trouble


Reasons for Continuous Automatic Operation (Low-Resource Design)

Element

Description

1. Because it is guided on rails

Since the railway structure forces the train to run on rails, the system only needs to judge “run straight” or “pass a switch.” Route selection like on roads is unnecessary.

2. Stopping positions are fixed

Station stop positions are always constant. Therefore, with minimal signals or sensors, a mechanical design can ensure “running this distance at this speed will allow stopping.”

3. Distance and speed controlled by analog mechanisms

Using gear-type timers, analog tachometers, and rotary encoders (non-rare metal), the train can operate on a pattern of “departure → decelerate after set time → stop.”

4. Safety stopping with simple sensors

Using rare metal–free infrared or optical reflectors enables obstacle detection and platform presence detection, achieving continuous automatic operation plus stop assistance.

5. Timetable-based operation

After a person presses the “departure button,” the built-in control unit automatically handles acceleration, deceleration, and stopping. Unmanned, no-operation-needed “standard repetitive operation” is possible.

6. Speed is moderate

At around 80–120 km/h, precise control is unnecessary to ensure safe stopping. Millisecond-level control like in aircraft is not required.


Rare Metal-Free Railway System (Human-Assisted ATO) Design Overview

Item

Content / Specification Description

Name

Rare Metal-Free Railway (Human Supervision Type ATO)

Control Method

ATO (Automatic Train Operation with automatic stop assistance) + human on-site supervision (manual override possible)

Maximum Speed

Up to 120 km/h (short distances: 50–65 km/h, medium distances: 80–100 km/h)

Crew System

Two-person crew (driver + supervisor), shift rotation possible; target section length about 2 hours per round trip

Operation Method

Continuous automatic operation + emergency/manual override lever and brake (designed for low-skilled operators)

Supervision Method

Visual monitoring (two-person crew: operator + assistant)


Simple optical sensors or analog brake assist included

Communication Method

- Wired relay lines along railway + wireless beacons (analog signals or LoRa/BLE)


- Mesh network for route information transmission (low data rate sufficient)


- Authentication possible by personal device communication upon boarding

Power Source

Railway electrification (external power) or self-propelled (compressed air / biofuel / human-assist), selectable per section

Material Composition

Main frame: mainly iron and aluminum alloy


Control devices: very small amount of semiconductors (silicon-based)


Copper wiring and analog circuits as main components

Circuit Configuration

- Mainly silicon-based transistors and timer ICs


- Possible substitution with organic substrates and ceramic capacitors


- Control devices designed as repairable modular units

Passenger Authentication

No ticket gates


Free boarding system + onboard authentication by device (ID transmission or manual input)


This railway network connects the contiguous landmass of Asia, Europe, and Africa, links within North and South America, and also connects Australia. Therefore, the railway is designed with straight lines to enhance safety and branches out to connect various regions.

Concrete is also a depleting resource, so its use in making railway tracks and related infrastructure needs to be minimized.

Materials for Facilities

Item

Response Without Concrete

Comments

Track foundation (roadbed)

Can be substituted with crushed stone and clay

Feasible if compaction and drainage design are properly done (proven in forest railways, etc.)

Sleepers & rail fastening

Wooden sleepers + dog spikes, etc.

Traditional method; requires measures against decay and moisture

Bridges

Wooden bridges or stone masonry bridges

Possible for small to medium scale (large scale is difficult)

Tunnels

Reinforcement with wood and stone

Concerns remain for long/high-pressure tunnels (small scale is possible)

Platforms

Earth embankment + wooden structures

No problem, though barrier-free design considerations are necessary

Train sheds & maintenance bases

Wooden or earthen floor structures

Can be managed by local workshop style


Due to global warming, rails may deform from high temperatures. The following countermeasures are also considered:

Category

Countermeasure Content

Features / Remarks

Material

Medium carbon steel / wrought iron

No rare metals used; high recyclability; easily obtainable

Structure

Short rail sections + expansion joints

Allows expansion relief; simple construction

Sleepers

Wooden (with preservative treatment)

Reproducible using local resources; no rare metals required

Roadbed

Light-colored crushed stone + water-retentive ballast

Heat shielding and evaporative cooling; can use natural materials

Cooling

Temperature stabilization using geothermal heat and ventilation structures

No electricity needed; sustainable; simple civil engineering works possible

Monitoring

Analog monitoring such as spring-type temperature indicators

No sensors needed; safety confirmed by regular inspections

Operation

Time-restricted operation during summer

Reduces rail load by avoiding high temperatures during daytime



●Rare Metal-Free Electric Ferries

While railway networks connect within each continent, ferries are used to cross the seas. Airplanes and undersea tunnels are not used due to their high dependency on rare metals and heavy maintenance burden, which pose sustainability issues. Instead of making long-distance direct crossings, priority is given to operating by stopping at small islands along the way to enhance safety. Globally, the longest ferry routes that require stops at islands are as follows:


Approximate Route Distances and Travel Times with Stopovers

Route

Maximum Distance Between Stops

Total Distance (Approx.)

Ferry Speed

Travel Time (Approx.)

Main Stopover Route Examples

Japan (Hokkaido) → Eurasian Continent (Southern Kamchatka)

About 40 km

About 450 km

20 km/h

About 22–24 hours

Rausu, Kunashiri, Etorofu, Ureppu, Shikotan, Shikotan (new), Paramushir, Cape Lopatka

Northern France (Calais) → United Kingdom (Dover)

About 42 km

About 42 km

20 km/h

About 2 hours

Calais, Dover (English Channel)

Indonesia (Rote Island) → Northern Australia (Darwin)

About 150 km

About 950 km

20 km/h

About 45–50 hours

Rote Island, Ashmore Reef, Cartier Islands, Browse Island, Adele Island, Kimberley Coastal Islands, Tiwi Islands, Darwin

Entire Aleutian Islands → Alaska Peninsula Mainland

About 150 km

About 1,800 km

20 km/h

About 90 hours

Medny Island, Belling Island, Amchitka Island, Adak Island, Akutan Island, Unimak Island, Alaska Peninsula Mainland

Supplement:
The Bering Strait, which separates the Asian Continent (Chukchi Peninsula of Russia) and North America (western tip of Alaska), is not used due to thick sea ice in winter making navigation difficult and very harsh weather conditions causing safety challenges. Instead, a multi-stage route via the islands of the Aleutian chain is the preferred alternative.



Rare Metal-Free Electric Ferry Design Overview

Item

Content / Specifications

Structure & Materials

Environmentally low-impact materials such as iron, aluminum alloy, recycled wood, bamboo fiber resin, etc. Rare metals are minimized as much as possible. Modular parts for easy maintenance.

Power System

Sustainable secondary batteries such as magnesium batteries as the main power source, supplemented by human-powered generation like hand-crank and pedal generation. Designed for low power consumption.

Propulsion Mechanism

Propeller propulsion driven by electric motors using rare metal-free magnets (such as ferrite types). Energy-saving and quiet design.

Range

Designed with a target maximum range of 350–400 km. Supports stopover distances of 150–300 km with safety margins.

Hull Size & Load Capacity

Basic medium-sized ferry scale (20–60 passengers, 1–2 tons of cargo). Adapted for frequent island stops. Hull length approximately 20–30 meters.

Navigation & Control

Manual operation centered on analog instruments. Minimal electronic control for simple operation. Operation managed under a resident qualification system.

Navigation Support

Electromagnetic simple radar and ultrasonic sensors. Combined use of paper maps and sea route markers. Analog radio and LoRa-based communication mainly used.

Safety Equipment

Manual rudder, manual pump, fire extinguishers, life jackets, smoke signals, emergency hand-crank generator backup.

Repair & Maintenance

Parts replacement and repair system at local workshops. Hull and motor are disassemblable. Batteries designed for easy maintenance.

Environmental Measures

Zero exhaust emissions. Design reduces noise and wave impact during operation. Assisted by renewable energy.

Weather Response

Departure decisions managed by regional control. Strict adherence to wind speed and wave height limits. Operations canceled or delayed in bad weather, with a culture of safety first.

Operation Method

Refueling and recharging at island relay points. Resident-participatory management and training. Operation records managed transparently with individual ID authentication.


Supplementary Notes:

・Design parameters ensure safe operation even at maximum intervals of 150 km.

・Due to frequent island stops, a hull design with good maneuverability and strength for short-distance navigation is preferred.

・Power supply coordinated with renewable energy facilities at relay points.

・Vessel designed for a balance of lightweight and durability, emphasizing safe and sustainable operation.

・Operated with resident participation, a simple and unified "small navigation license" system is proposed globally.



Since travel by ship is assumed, the risk of sinking also increases. Therefore, the following countermeasures are strictly enforced:


Countermeasure Item

Content / Specification

Stopover Interval

Shorten stopover intervals to ensure that, even if the ship sinks, passengers can swim to a nearby island to take refuge.

Lifeboats & Oars

Prepare lifeboats and wooden oars for all crew and passengers.

Electric Screw Propeller

Equip handheld or lifeboat-mounted electric screw propellers using ferrite magnet motors (rare metal-free) and magnesium batteries.

Life Jackets & Survival Thermal Suits

Equip life jackets and survival thermal suits for all onboard.

Simple Float Rings, Air Bags & Rescue Ropes

Provide portable simple float rings, airbags, and rescue ropes in quantities equal to the number of crew members.

Simple Location Transmitters

Prepare simple location transmitters such as underwater-compatible beacons or radio transmitters for each crew member.




●Required Time of the World Transportation Network

The longest distance from one end to the other of the world transportation network is from the southern tip of South America near Ushuaia, Argentina, to near Cape Town, South Africa.

From the southern tip of South America to Cape Town, South Africa

Note: Transfer and waiting times are not included.

Section

Distance (km) approx.

Transport Mode

Assumed Average Speed (km/h)

Travel Time (hours)

Southern tip of South America (near Ushuaia, Argentina) → West coast of North America (near Alaska)

approx. 10,000 km

Dedicated straight railway

80 km/h (high-speed, sustainable design)

approx. 125 hours (about 5.2 days)

West coast of North America → via Aleutian Islands → Kamchatka (Russia)

approx. 3,000 km

Sustainable ferry (multi-stage)

20 km/h

approx. 150 hours (about 6.3 days)

Kamchatka → Europe (Northern France)

approx. 7,000 km

Dedicated straight railway

80 km/h

approx. 87.5 hours (about 3.6 days)

Europe (France) → North Africa (near Morocco)

approx. 1,500 km

Sustainable ferry + railway

40 km/h (mixed)

approx. 37.5 hours (about 1.6 days)

North Africa → southern tip of Africa (near Cape Town, South Africa)

approx. 6,000 km

Dedicated straight railway

80 km/h

approx. 75 hours (about 3.1 days)

Total

approx. 27,500 km

approx. 475 hours (about 19.8 days)


In reality, travel will involve more frequent transfers, and since this total travel time excludes transfer and waiting times, it is advisable to consider 2 to 3 times this amount as a rough estimate.


Tokyo (Japan) → London (United Kingdom)

Note: Transfer and waiting times are not included.

Section

Distance (km)

Transport Mode

Average Speed (km/h)

Travel Time (hours)

Tokyo → Hokkaido

approx. 1,000 km

Railway

80 km/h

approx. 12.5 hours

Hokkaido → Kamchatka

approx. 250 km

Ferry

20 km/h

approx. 12.5 hours

Kamchatka → Northern France

approx. 8,000 km

Railway

80 km/h

approx. 100 hours

Northern France → London

approx. 70 km

Ferry

20 km/h

approx. 3.5 hours

Total

approx. 9,320 km

approx. 128.5 hours (about 5.4 days)



Tokyo (Japan) → New York (USA)
Note: Transfer and waiting times are not included.

Section

Distance (km)

Transport Mode

Average Speed (km/h)

Travel Time (hours)

Tokyo → Hokkaido

approx. 1,000 km

Railway

80 km/h

approx. 12.5 hours

Hokkaido → Southern Alaska

approx. 500 km

Ferry

20 km/h

approx. 25 hours

Alaska → Western Canada

approx. 2,000 km

Railway

80 km/h

approx. 25 hours

Western Canada → New York

approx. 4,000 km

Railway

80 km/h

approx. 50 hours

Total

approx. 7,500 km

approx. 112.5 hours (about 4.7 days)



Tokyo (Japan) → Sydney (Australia)
Note: Transfer and waiting times are not included.

Section

Distance (km)

Transport Mode

Average Speed (km/h)

Travel Time (hours)

Tokyo → Hokkaido

approx. 1,000 km

Railway

80 km/h

approx. 12.5 hours

Hokkaido → Kamchatka

approx. 250 km

Ferry

20 km/h

approx. 12.5 hours

Kamchatka → Northern Australia (near Darwin)

approx. 8,000 km

Railway + Ferry

80 km/h (rail), 20 km/h (ferry)

approx. 100 hours

Northern Australia → Sydney

approx. 3,000 km

Railway

80 km/h

approx. 37.5 hours

Total

approx. 12,250 km

approx. 162.5 hours (about 6.8 days)



In the Mid-tech, Rare Metal-Free global transportation network of Prout Village, transfers are fundamentally designed for the following reasons:

Reason

Explanation

Direct operation management is complex

Each Municipality manages operation slots individually, making direct train coordination difficult.

Safe and simple management

Having responsibility for short sections helps prevent accidents and confusion.

Regional division of roles

Routes, stations, vehicles, and operation management are shared by regions, enabling completion within sustainable limits.

Small-scale, low-speed operation

High-speed, long-distance direct operation imposes too much burden for rare metal-free design.

Breaks and stays assumed

The concept of “rushing” is minimal; staying for several hours to days in villages or towns along the way becomes part of the culture.


Benefits

・Travel itself becomes part of the “journey” and “exchange.”

・Increased opportunities to talk with locals and experience regional culture.

・Connecting the world at a sustainable pace without rushing.


Premises to accept

・Crossing a single Country will involve multiple transfers.

・Long-distance travel will take days to weeks.

・Cooperation and coordination between each route and Municipality are essential.




●Limited Use of Concrete

In monetary societies worldwide, road pavement typically uses two materials: asphalt and concrete. Asphalt is derived from crude oil, which will eventually face depletion, and its production emits carbon dioxide. Concrete uses cement materials that include limestone; when limestone is heated above 900°C, it becomes quicklime, releasing carbon dioxide. Additionally, fossil fuels like oil and coal are burned in this process, causing a double carbon dioxide emission. Some statistics estimate that carbon dioxide emissions from cement production account for 8% worldwide and 4% in Japan. Therefore, asphalt is not used, and concrete usage is kept limited.


Concrete Use in the Global Transport Network – Summary

Item

Content

Comment / Purpose

Environmental Impact of Concrete

• Firing limestone at very high temperature emits CO₂ (≈ 8 % of global emissions)
• Additional CO₂ from burning fossil fuels in the kiln
• Shortage of suitable sand for concrete is emerging

One of the major drivers of climate change

Usage Restrictions in Prout Village

• Building structures: not used (stone‐on‐footings + timber & straw)
• Highways: unnecessary (max 20 km/h vehicles + railways)
• Resident mobility: simple roads + trains

Heavy buildings such as high‑rise apartments are unnecessary, so mass concrete use can be avoided

Situations Where Limited Use Is Allowed

• Railway track beds, tunnels, bridges, levees, dams—places that demand structural durability
• A few Municipal roads (stone paving preferred)

Concrete is employed only where structural safety is essential

Alternative ①: Recycled Concrete

Crushing and re‑using existing concrete, cutting CO₂

Highest‑priority option when available

Alternative ②: Choushichi Tataki (Compacted Artificial Stone)

10 parts decomposed granite soil : 1 part lime, rammed to harden; labor‑intensive; used in Meiji‑era harbor works

Natural materials and reversible; suitable for roads and revetments

Alternative ③: Earth‑wall Binding Materials

Soil + sand + slaked lime + brine water; mix adjusted to local soil

Applicable to houses and fences while avoiding Portland cement

Future Options

Technologies that solidify soil without limestone

Potential evolution toward building materials with zero fossil inputs

In Prout Village

• The incentive for “mass construction / vast road grids” disappears
• Overall demand for concrete shrinks

Structural design itself enables drastic reduction in concrete use


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